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samhawkeyeFai's Staff Tutorial

Published: 2011-04-09 09:07:28 +0000 UTC; Views: 50452; Favourites: 1425; Downloads: 397
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Description Woo, here's the tutorial!

Again, there are other ways to make this, these are just my methods!

In total this was a solid week's work, but spread out over several months around other things I had to do. Apart from the plastics, none of these materials or the tools used are hard to come by or expensive, and the casting plastic was not as horrible as expected.

Materials used:
- 8mm thick sheet of a light type of wood
- thin nylon thread
- wood glue
- thin, sturdy cardboard
- fun foam
- multi pupose glue
- wall filler (bought as paste in tube, but can also be bought as a powder, which lets you control its thickness for a smoother finish - will be using this for most layers)
- water clear polyester casting resin + dye
- tin foil
- PVA glue
- long wooden dowel, 20mm diameter (through preferably same width as the staff head)
- primer paint
- brass spray paint
- clear spray paint
- 1mm clear HIPS plastic sheet
- super glue
- transparent blue glass paint



The link to the pattern: [link]
It is not perfect, and needs to be adjusted while you work; the lower part where it connects to the staff is not entirely symmetrical.


Fai D. Flowright and his staff are from Tsubasa: Reservoir Chronicle by Clamp.



Related content
Comments: 175

LeleuDK [2014-02-03 19:40:07 +0000 UTC]

Hi ^^
Thanks for the great tutorial.
I made a template in vector graphics, and a PSD file for printing a template in A4 paper format.
I have uploaded it to my profile. If you want, you could link it in the text of this tutorial, but please reference me at the link please ^^

leleudk.deviantart.com/art/Fai…

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ketchupgirlX [2013-08-20 20:44:43 +0000 UTC]

Fantastic tutorial!

 

Now a silly question (because I'm new to cosplay): what did you use to cut the pine wood into that elaborate shape? Jigsaw?

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samhawkeye In reply to ketchupgirlX [2013-08-26 17:07:50 +0000 UTC]

Thank you! And yes I did. I just have basic tools really.

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WatchHerFly [2013-07-31 02:21:27 +0000 UTC]

AHHH This is a great tutorial! I find it very insightful.

I might use this as a reference for a sword handle project.

What type of wood would you recommend? 


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samhawkeye In reply to WatchHerFly [2013-08-07 07:45:22 +0000 UTC]

Pine is nice to work with because it's light and soft, and over here that's the cheapest type of wood as well.

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mistress0812 [2013-07-14 05:04:02 +0000 UTC]

Holy shite, this is a lifesaver. After successfully building myself Sakura's bird wand, I volunteered to help a friend with her Fai cosplay (I got off easy and am going as Kurogane, so I just need a sword). I was having SO much trouble with the top, and now my problems are solved.

I'm using PVC piping instead of wood for the main staff (here in the USA it's hard to find dowels any longer than a meter) and foam board for the head and foot. I had planned on using those stick-on giant rhinestones for the gems, but your idea is brilliant. Model Magic (or paperclay, or anything similar, for that matter) works really well to smooth everything out too

Grah. I'm so happy that you uploaded this, and I really can't thank you enough.

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samhawkeye In reply to mistress0812 [2013-07-18 09:55:49 +0000 UTC]

You're very welcome! And good luck with your project!

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mistress0812 In reply to mistress0812 [2013-07-15 14:03:38 +0000 UTC]

One question, though - would it be possible for you to just sort of sketch up the basic pattern you used for the center gem? I'm having a hard time coming up with something that doesn't have a shit-ton of gaps in it.

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samhawkeye In reply to mistress0812 [2013-08-11 11:36:15 +0000 UTC]

I will when I have a bit of time - others have asked this as well

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yukiangel51 [2013-01-20 23:10:30 +0000 UTC]

um where can i get the wall filler and is the tin foil the same as aluminum foil thx

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samhawkeye In reply to yukiangel51 [2013-02-04 20:55:46 +0000 UTC]

Any DIY store should have wall filler, or you could use regular plaster. And tin foil is aluminium foil yes!

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yukiangel51 In reply to samhawkeye [2013-02-05 00:08:34 +0000 UTC]

thx so much for the answer i was kinda stuck on the tin foil thing

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samhawkeye In reply to yukiangel51 [2013-02-05 10:53:41 +0000 UTC]

You're welcome! There's always google as well for when you get stuck and I've disappeared.

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yukiangel51 In reply to samhawkeye [2013-02-10 02:58:54 +0000 UTC]

im dorry to ask but howd u enlarge the pattern

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samhawkeye In reply to yukiangel51 [2013-02-22 20:06:11 +0000 UTC]

That depends on the program you're using - you could probably find instructions via Google!

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yukiangel51 In reply to yukiangel51 [2013-02-10 02:59:12 +0000 UTC]

meant sorry

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yukiangel51 In reply to samhawkeye [2013-02-06 04:42:08 +0000 UTC]

haha true

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yukiangel51 [2013-01-13 01:04:26 +0000 UTC]

sorry bout askin so much question where do u get the transulent glass paint

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samhawkeye In reply to yukiangel51 [2013-01-13 17:18:05 +0000 UTC]

I bought it online, but don't know where exactly. You can probably find a place to get it via Google.

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yukiangel51 In reply to samhawkeye [2013-01-13 20:24:36 +0000 UTC]

ah ok

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yukiangel51 [2012-12-30 08:47:17 +0000 UTC]

say can i use gloss for the clear paint

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samhawkeye In reply to yukiangel51 [2012-12-31 10:37:42 +0000 UTC]

I think so - test it out on a small patch somewhere out of sight first to be sure!

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yukiangel51 In reply to samhawkeye [2012-12-31 19:08:56 +0000 UTC]

ok

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yukiangel51 [2012-12-30 08:06:59 +0000 UTC]

im really lookin forward to this im gonna make for me and probably my freind and plus im only 13 so it may be hard so ill sak for any questions

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samhawkeye In reply to yukiangel51 [2012-12-31 10:36:43 +0000 UTC]

Good luck, and feel free to ask questions

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yukiangel51 In reply to samhawkeye [2012-12-31 19:09:02 +0000 UTC]

say whered u get the PVA glue

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samhawkeye In reply to yukiangel51 [2013-01-06 16:20:37 +0000 UTC]

PVA glue is white school glue, and you can get it pretty much everywhere they sell stationary.

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yukiangel51 In reply to samhawkeye [2013-01-06 22:45:01 +0000 UTC]

ah ok thx

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yukiangel51 In reply to yukiangel51 [2012-12-30 08:07:24 +0000 UTC]

sorry i meant ask

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samirashamseddin [2012-10-25 06:24:46 +0000 UTC]

thank for help

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samhawkeye In reply to samirashamseddin [2012-11-03 21:03:04 +0000 UTC]

You're welcome

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arctic-lights [2012-10-05 04:04:17 +0000 UTC]

Gah, this is amazing!! I'm trying to put together a Fai cosplay and this was perfect. Now, time to get wood...
Just a question, I'm relatively new to wood props, so how exactly would you cut the top part? Three times the same (except one of them)?

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samhawkeye In reply to arctic-lights [2012-11-03 21:04:10 +0000 UTC]

Twice the same, then one with the curving lines connecting the individual branches/feathers! I found it easiest to do with an electric saw.

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arctic-lights In reply to samhawkeye [2012-11-03 23:53:33 +0000 UTC]

Thanks!!

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wolfpainter [2012-08-29 19:18:12 +0000 UTC]

Ughh.. This is amazing, and I would LOVE to make one for my Fai cosplay, but I have abselutely no idea where to get the materials from ;u;

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samhawkeye In reply to wolfpainter [2012-09-15 13:45:46 +0000 UTC]

Any DIY shop would be a good start!

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Lostdreamz82 [2012-08-08 02:00:34 +0000 UTC]

your staff looks amazing, I may try to tackle making his staff using this, thank you sooo much!! <3

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samhawkeye In reply to Lostdreamz82 [2012-08-08 10:13:41 +0000 UTC]

Thank you! And good luck! Looking forward to seeing the result

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the-Loony [2012-08-03 10:24:25 +0000 UTC]

what a great tutorial!!

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samhawkeye In reply to the-Loony [2012-08-03 20:28:55 +0000 UTC]

Thank you!

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DarkAnimeAddiction [2012-06-17 10:14:56 +0000 UTC]

I've always thought Fai was amazing.
and how amazing this is/you are scares me a little. Just a little.

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samhawkeye In reply to DarkAnimeAddiction [2012-08-03 20:34:55 +0000 UTC]

Aw, thanks

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DarkAnimeAddiction In reply to samhawkeye [2012-08-07 11:34:17 +0000 UTC]

No problem

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Kebussy [2012-05-11 23:30:43 +0000 UTC]

The crystal instructions have been extremely helpful. May I ask what brand of glass paint you used?

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samhawkeye In reply to Kebussy [2012-08-08 10:15:10 +0000 UTC]

Sorry for the wait! It was East Coast Fibreglass Supplies' ([link] ) own brand.

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Riluna [2012-05-01 14:36:59 +0000 UTC]

Geweldig! echt heel gaaf om te lezen hoe je het gemaakt hebt

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samhawkeye In reply to Riluna [2012-05-07 16:04:55 +0000 UTC]

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Peacherine [2012-03-05 01:00:30 +0000 UTC]

THIS IS SO RIDICULOUSLY INCREDIBLE. SERIOUSLY. I want to be Fai now, or even make it for someone else! Or make it just so I can carry it around at school or something! But, I make a much better Sakura than Fai, so I'll settle for admiring your beautiful model.

Amazing job, and thank you so much for sharing. I will definitely reference it when I make the staff Sakura's mother has for the convention I'll go to this summer~

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samhawkeye In reply to Peacherine [2012-04-17 11:18:52 +0000 UTC]

Thank you! And good luck with Sakura's staff

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SugarSnowSakura [2012-02-07 00:35:43 +0000 UTC]

Wonderful tutorial! I've passed it on to my fiance who has wanted to cosplay as Fai for a while now.

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